Grizzly 80 youth model engine seizedThis is a discussion on Grizzly 80 youth model engine seized within the Grizzly Engine & Transmission forums, part of the Grizzly Forums category; 2007 Grizzly 80 with approx 20 hours total run time. Never been apart...oil changed twice...never ran hard....engine seized while at idle.
Screw from carb butterfly ...
| Grizzly Engine & Transmission Discuss your Grizzly engine and transmission modifications here. |
 |
Join Date: Feb 2009
Posts: 132
Thanks: 5
Thanked 10 Times in 9 Posts
Rep Power: 18
Location: Jacksonville, Florida
|
|
03-19-2010, 09:38 PM
|
|
Grizzly 80 youth model engine seized
2007 Grizzly 80 with approx 20 hours total run time. Never been apart...oil changed twice...never ran hard....engine seized while at idle.
Screw from carb butterfly found its way into the cylinder head and bent both valves before lodging into the head, as seen in the photo at the 5 o'clock position.
I'm a bit "gruffed" at whoever assembled the carb at the factory. Luckily, I have a co-worker who is a small engine wizard and had this apart in about 15 minutes. New valves are on order. Updates to follow...

__________________
2007 Grizzly 700 EPS, 2007 Grizzly 660, 2007 Suzuki Ozark 250, 2006 Grizzly 80, 2005 Raptor 50
|
|
|
|
Join Date: May 2007
Age: 51
Posts: 197
Thanks: 6
Thanked 5 Times in 5 Posts
Rep Power: 39
Location: Oakland, Oregon
|
|
03-19-2010, 11:03 PM
|
|
wow, that's some rotten luck! Hope you get it back together soon.
|
|
|
|
Join Date: Dec 2006
Age: 49
Posts: 3,346
Thanks: 28
Thanked 310 Times in 272 Posts
Rep Power: 51
Location: Michigan
|
|
03-20-2010, 07:06 AM
|
|
I`d be on the phone to Yamaha and at least get the parts covered.Go for some labor for your buddy a case of beer at least.did it hurt the piston?
__________________
GET MIKE'S CLUTCH SHEAVES AT
07 770 Green Grizzly: EHS/Barker Port/Polish w/1mm o/s valves,Trinity 734 BBK, Barker +4mm Stroker Crank, Stage 2 Raptor Hot Cam, Barker true dual exhaust, PC5 w/Auto Tune, EHS Airbox Setup, 2mm o/s Throttle Body by KDS, 25.5" Pit Bull Growlers, Owner of Mike`s Powerhouse Mods #2 and #3 (formerly coop45 mods).
|
|
|
|
Join Date: Feb 2009
Posts: 132
Thanks: 5
Thanked 10 Times in 9 Posts
Rep Power: 18
Location: Jacksonville, Florida
|
|
03-20-2010, 01:46 PM
|
Quote:
Originally Posted by Mad Mike
I`d be on the phone to Yamaha and at least get the parts covered.Go for some labor for your buddy a case of beer at least.did it hurt the piston?
|
Piston and lower seems to be ok. The two valves are under $40 shipped, but I'll have to square up with Greg the Magician for the labor and knowledge. It's worth $100 to me. Does that sound like enough?
__________________
2007 Grizzly 700 EPS, 2007 Grizzly 660, 2007 Suzuki Ozark 250, 2006 Grizzly 80, 2005 Raptor 50
|
|
|
|
Join Date: Nov 2009
Age: 46
Posts: 651
Thanks: 60
Thanked 84 Times in 80 Posts
Rep Power: 9
Location: Cape Coral, Florida
|
|
03-20-2010, 03:47 PM
|
|
If he can get it back together in 45 minutes, then he made $100/hr, that should be good! Besides, he may enjoy the mechanical victory and might feel guilty taking that much. But 100 bucks seems very good!
Glad the resolution is near. Great pics too!
Good luck!
__________________
GREEN 07" Grizzly 400 IRS
26" ITP Mud Lite XTR's
Frt: 26x9R12
Rear: 26x11R12
Black ITP ss108's
|
|
|
|
Join Date: Dec 2006
Age: 49
Posts: 3,346
Thanks: 28
Thanked 310 Times in 272 Posts
Rep Power: 51
Location: Michigan
|
|
03-21-2010, 07:55 AM
|
|
that should be more than enough. don`t piss off your mechanic friend as u will need him again.
__________________
GET MIKE'S CLUTCH SHEAVES AT
07 770 Green Grizzly: EHS/Barker Port/Polish w/1mm o/s valves,Trinity 734 BBK, Barker +4mm Stroker Crank, Stage 2 Raptor Hot Cam, Barker true dual exhaust, PC5 w/Auto Tune, EHS Airbox Setup, 2mm o/s Throttle Body by KDS, 25.5" Pit Bull Growlers, Owner of Mike`s Powerhouse Mods #2 and #3 (formerly coop45 mods).
|
|
|
|
Join Date: Mar 2008
Posts: 23
Thanks: 1
Thanked 0 Times in 0 Posts
Rep Power: 0
|
|
03-22-2010, 02:45 PM
|
Quote:
Originally Posted by oldstyle
2007 Grizzly 80 with approx 20 hours total run time. Never been apart...oil changed twice...never ran hard....engine seized while at idle.
Screw from carb butterfly found its way into the cylinder head and bent both valves before lodging into the head, as seen in the photo at the 5 o'clock position.
I'm a bit "gruffed" at whoever assembled the carb at the factory. Luckily, I have a co-worker who is a small engine wizard and had this apart in about 15 minutes. New valves are on order. Updates to follow...

|
Not the first time I've seen this happen with the butterfly screws, first on a Yamy. One of the first things I do to ANY engine I have is remove the 2 screws holding the butterflies on and red locktite them. Should never happen in the first place but......
__________________
07 Grizz 700
|
|
|
|
Join Date: Feb 2009
Posts: 132
Thanks: 5
Thanked 10 Times in 9 Posts
Rep Power: 18
Location: Jacksonville, Florida
|
|
03-28-2010, 10:31 PM
|
|
UPDATE! Baby Grizzly lives! Two new valves and it's good as new again. It took my Wizard about an hour to install new valves and reassemble everything. I gave him $150 and feel good about it.
I sure hate to fix a bike that shouldn't be broken. I guess I'm lucky it wasn't worse.
__________________
2007 Grizzly 700 EPS, 2007 Grizzly 660, 2007 Suzuki Ozark 250, 2006 Grizzly 80, 2005 Raptor 50
|
|
|
|
Join Date: Sep 2007
Age: 27
Posts: 1,336
Thanks: 1
Thanked 54 Times in 51 Posts
Rep Power: 36
Location: Grande Prairie, Alberta, Canada
|
|
03-29-2010, 12:47 AM
|
|
Thats shitty luck. Id still get on the horn to Yami, maybe they can throw in some riding gear for the little one or something. Thats BS and should never happen.
__________________
07 Red 700 Grizzly. EPI Clutch Kit, Powermad Hand Guards, Heated Grips and Thumb, 1.5" Wheel Spacers, One Off, Dual 2" Intake Snorkels, 2" CVT snorkels, 27" 589s (to be changed). Monkey Axkes Up Front, VDI sitting and waiting. 11:1 on its way, maybe cam
|
|
|
|
Join Date: Dec 2006
Age: 49
Posts: 3,346
Thanks: 28
Thanked 310 Times in 272 Posts
Rep Power: 51
Location: Michigan
|
|
03-29-2010, 07:25 AM
|
|
I would go on a rant with Yamaha how it happened the 1st day of a week long riding vacation and the little one now has a permanent depression problem that the shrink says will never go away. he is on several different medications and u have no health ins and u would like help paying the medical bills. The next time u will here from me will be through my lawyer.LOL
__________________
GET MIKE'S CLUTCH SHEAVES AT
07 770 Green Grizzly: EHS/Barker Port/Polish w/1mm o/s valves,Trinity 734 BBK, Barker +4mm Stroker Crank, Stage 2 Raptor Hot Cam, Barker true dual exhaust, PC5 w/Auto Tune, EHS Airbox Setup, 2mm o/s Throttle Body by KDS, 25.5" Pit Bull Growlers, Owner of Mike`s Powerhouse Mods #2 and #3 (formerly coop45 mods).
|
|
|
|
 |
Lower Navigation
|
|
|
| Thread Tools |
|
|
| Display Modes |
Linear Mode
|
Posting Rules
|
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts
HTML code is Off
|
|
|
All times are GMT -5. The time now is 10:24 AM.
Powered by vBulletin® Version 3.8.5 Copyright ©2000 - 2010, Jelsoft Enterprises Ltd.
Content Relevant URLs by vBSEO 3.3.2
Website by Be Seen Graphics.
|